Magnesia

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    Thursday, 06 September 2018

    In a quest to make HarbisonWalker International its customers’ ‘first and only call,’ Carol Jackson has pulled out all the stops. “We are not your old refractory company,” she tells Jo Isenberg-O’Loughlin.

  • Demanding supply

    Thursday, 06 September 2018

    Pollution regulations and their enforcement in China, coupled with the maturity of the steel and refractory industries, are causing a third major disturbance to the global magnesia market.

  • Out of the melting pot: A year of change in refractories

    Thursday, 06 September 2018

    After a year of reorganization and changing narratives in the refractories industry – from significant M&A activity to raw material price spikes, and from booming end-market demand to uncertainties in global trade – Industrial Minerals correspondent Myles McCormick takes stock of a changed landscape for companies operating in the sector.

  • Refractories industry remains cool under pressure

    Thursday, 29 March 2018

    The world’s refractories manufacturers are proving resilient, despite mounting pressures on the sector. How is this most traditional of industries adapting to unpredictable circumstances?

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Market Brief

Magnesia is the term for magnesium oxide (formula: MgO). Magnesia is produced by mining and processing mainly the hard rock mineral, magnesite, which occurs in two main forms: cryptocrystalline and crystalline.

 

Rarely, magnesia may be produced from other hard rock minerals such as dolomite, brucite, huntite, and serpentinite.

 

Another commercially important source of magnesia is from chemical processing of seawater and magnesia-rich brines, which produces what is sometimes referred to as synthetic magnesia.

 

Grades produced include:

·         Crude magnesite

·         Caustic calcined magnesia (CCM)

·         Dead burned magnesia (DBM)

·         Fused magnesia (FM)

·         Magnesium compounds derived from CCM, eg. magnesium hydroxide, magnesium sulphate.

 

The source of the magnesia determines critical chemical and physical characteristics of the derived magnesia, such as MgO purity (ranges low to high, 85%-99% MgO), ratio of CaO:SiO2, bulk density, and magnesia crystal size.

 

Supply

The world’s total resource of magnesite, the main source of magnesia, is about 13bn tonnes. Six countries host 92% of this, in descending order: China (26%), North Korea (23%), Russia (21%), Slovakia (10%), Australia (7%), and Brazil (5%).

 

World magnesia production (derived from the magnesite) is about 8.5m. tpa, and is dominated by China (49%). Other leading producers include Austria, Brazil, Greece, Russia, Slovakia, Spain, and Turkey.

 

World synthetic  magnesia production (derived from seawater, brines) is about 925,000 tpa, from Brazil, Japan, Mexico, the Netherlands, Norway, Republic of Ireland, Russia, South Korea, and the USA.

 

Leading magnesia producers include:

Grecian Magnesite – Greece

Houying Group – China

Kumas-Kuthaya Magnesite Works Corp. – Turkey

Magnesita Refratarios – Brazil

Magnezit Group – Russia

Martin Marietta Magnesia Specialties – USA

Nedmag Industries Mining & Manufacturing – Netherlands

Queensland Magnesia – Australia

SMZ Jelsava – Slovakia

Ube Material Industries – Japan

 

Markets

Each end use requires different specifications of the preferred magnesia form, so there are many different grades of magnesia on the market. Certain magnesite deposits are better suited to produce certain magnesia grades than others.

 

Crude magnesite: agriculture, glass and ceramics.

 

CCM: agriculture; environment; cement; abrasive binder; pulp and paper; fillers; feedstock for DBM, FM, and magnesium compound production.

 

DBM: refractories.

 

FM: refractories; steel coatings; ceramics.